SHENG Wei-jia1, ZHAO Qing-bo1, HAN Dong-fang2, et al. Self-learning monitoring and control system for grinding based on AE technology[J]. 2010, 29(4): 99-101.
SHENG Wei-jia1, ZHAO Qing-bo1, HAN Dong-fang2, et al. Self-learning monitoring and control system for grinding based on AE technology[J]. 2010, 29(4): 99-101. DOI: 10.13873/j.1000-97872010.04.034.
基于声发射技术的自学习磨削加工监控系统
摘要
介绍了声发射技术的基本原理及其在磨削加工中的应用
针对不同加工条件、不同工作参数下声发射信号所处的频段不同
提出采用自学习方法进行滤波频段选择
并设计了自学习的磨削加工监控系统。监控系统对声发射信号进行滤波
利用均方根电压(RMS)特征量监测磨削状态
反馈给CNC数控系统
从而减少空程时间
并防止砂轮与工件碰撞。试验结果表明:该系统能够有效地优化磨削过程。
Abstract
The basic principle of acoustic emission technology
and its applications in monitoring of grinding processes are stated.Acoustic emission(AE) signal belongs to different band when the processing conditions or parameters are different
so a self-learning method for filter band selection is proposed.The design of the self-learning monitoring and control system is given simultaneously.The monitoring and control system filters the AE signal
monitors the grinding state by root-mean-square(RMS) voltage characteristic
and feedbacks to the CNC system.The system can lessen the time of gap process
and prevent collision between grinding wheel and workpiece.Experimental results show that the system can effectively optimize the grinding process.