HUANG Wencong, ZHANG Fengshun, ZHU Zhenhao, et al. Magnetic coupling mechanism design for wireless charging sorting robot[J]. 2021, (12): 96-100. DOI: 10.13873/J.1000-9787(2021)12-0096-05.
无线充电式分拣机器人的磁耦合机构设计
摘要
针对传统物流行业分拣物品效率低
存在一定安全隐患等问题
提出了一种直线型Halbach阵列线圈结构
并对其进行了结构优化
设计出一种Halbach阵列线圈
并将其应用于无线充电式分拣机器人系统。该线圈能有效提高线圈间的电能传输效率。首先
建立了无线电能传输(WPT)磁耦合机构数学的模型
分析了传输效率与接收端线圈接收的磁感应强度、磁通量以及电压的关系;然后
通过COMSOL有限元仿真软件搭建了不同的磁耦合线圈结构模型
比较分析了磁耦合线圈结构的改变对线圈参数的影响;最后
搭建了系统试验平台
对磁耦合机构的优化方案进行了验证。试验结果表明:所设计的Halbach阵列线圈结构传输效率更高
更适合对分拣器机人进行无线充电。
Abstract
Aiming at the problems of low efficiency and potential safety hazard of items sorting in traditional logistics industry
a straight line type Halbach array coil structure is proposed
and its structure is optimized
it is applied to wireless charging type sorting system of the robot.This coil can effectively improve the efficiency of power transfer between the coil.Firstly
the mathematical model of magnetic coupling mechanism for wireless power transmission is established
which is used to analyze the relationship between transmission efficiency and magnetic induction intensity
magnetic flux and voltage received by the receiver coil.Then COMSOL finite element simulation software is used to build different magnetic coupling coil structure models
which is used to compared and analyse the influence of magnetic coupling coil structure changes on coil parameters.Finally
a system test platform is built to verify the optimization scheme of the magnetic coupling mechanism.Test results show that the Halbach array coil structure designed has higher transmission efficiency and is more suitable for wireless charging of the sorting robots.